A recent study has illustrated a sizeable increase in the printing characteristics of nonwovens following atmospheric plasma treatments. The improvement of properties such as wettability, printability and adhesion opens up new application prospects for treated fabrics.

The surface functionalization of polyimide (Matrimid^® 5218) films was carried out by cold plasma treatment with CF₄, N₂ and O₂ gases using a radio frequency discharge and the optimum plasma conditions were evaluated by water contact angle measurements. The surface hydrophobicity of polyimide films was obtained after CF₄ plasma treatment, while O₂ and N₂ plasma treatments contributed to the hydrophilic surface functionalization. X-ray photoelectron spectroscopy (XPS) results revealed the presence of CF_x, amino or oxygen-containing groups attached to the polyimide film surface depending on the treatment gas. A strong influence of the used plasma gas on the film roughness was determined by atomic force microscopy (AFM) measurements. The influence of the surface modification on CO₂, N₂ and O₂ gas permeation through the plasma treated films was evaluated. The permeation behaviour was characterized in terms of transport parameters, namely, coefficients of permeability, diffusion and solubility. The permeability coefficient of all plasma treated polyimide films for the studied gases (CO₂, N₂ and O₂) was found to decrease following the order of increasing the kinetic molecular diameter of the penetrant gas. Besides, the selectivity coefficient was found to be significantly increased after the plasma treatments – α_CO2/N2 was increased up to 36% and 98% for O₂ and N₂ plasma treated Matrimid^® 5218 films, respectively. The relationship between the gas permeation behaviour and the surface modification of polymer film by cold plasma was discussed.

In moist environments biaxially-oriented corona-treated polyethylene terephthalate (BOPET) film undergoes a decay in surface energy with time. This decay is a significant and well-known problem and it considerably restricts the industrial application of BOPET film. In the present study the decay effect and the dynamics of corona-treated BOPET film in an aqueous environment have been studied using water contact angle and variable angle X-ray photoelectron spectroscopy (XPS) measurements. In addition the surface decay mechanism of the corona-treated BOPET film in aqueous environments was analyzed and a molecular moving model for the decay mechanism is proposed.

Drop-on-demand inkjet printing, familiar to most of us from small home and office printers, is taking an increasing role in printing for the broader commercial and industrial market. Inkjet printing has made serious inroads into the market for printing banners and signs of all sorts. Wide-format and super wide-format printing is now the norm and has, to an increasing degree, superseded analog printing as the method of choice for printing large format and point-of-purchase signage. Overall, inkjet printing has now taken over 30 percent of the general sign and banner market. One area of printing that holds promise for future growth is that of packaging and labels. Many forms of commercial printing, although a huge market today, are threatened on multiple fronts from various forms of electronic media. Printing and decoration for packaging, on the other hand, is expected to increase in volume in the foreseeable future. In spite of this great promise, penetration of digital printing, in general, and inkjet printing, in particular, into packaging and label printing is still in the low single digits. This article will focus on the label market as an example of printing for packaging. Printing for packaging is a much broader and diverse subject than just labels, but many of the conclusions that follow can be extrapolated to the broader packaging market. Toner-based methods, both wet and dry, have been at the vanguard of penetrating the label market. Today, inkjet is slowly gaining market share. Inkjet has great potential because there is more flexibility in the type and characteristics of fluids that can be applied from an inkjet head. While there are many possible explanations for the relatively low penetration of digital printing into this market, this article will concentrate on the technical challenges involved in reliably printing labels of acceptable quality with inkjet printing. Only now is the inkjet printing industry overcoming these challenges.

A review is presented on the surface preparation of polymers and composites using atmospheric pressure plasmas. This is a promising technique for replacing traditional methods of surface preparation by abrasion. With sufficient exposure to the plasma afterglow, polymer and composite surfaces are fully activated such that when bonded and cured with epoxy adhesives, they undergo 100% cohesive failure in the adhesive. Depending on the material, the lap shear strength and crack delamination resistance (GIC) can be increased several fold over that achieved by either solvent wiping or abrasion. In some cases, a plasma-responsive layer must be incorporated into the top resin layer of the composite to achieve maximum bond strength to the adhesive. Adhesion does not correlate well with water contact angle or surface roughness. Instead it correlates with the fraction of the polymer surface sites that are oxidized and converted into active functional groups, as determined by x-ray photoelectron spectroscopy and infrared spectroscopy.

Knowledge of the surface free energy of solids is important to understanding a number of processes involving wetting and adhesion to solid surfaces. The measurement of surface free energy has been a subject of active interest for at least 50 years. Despite the importance of the problem to a variety of industries a universally accepted method or set of methods for determination of solid surface free energies has not been agreed upon. In this review article various methods that have been used for the calculation of surface free energies are discussed. The limitations and concerns for employment of each of these methods are furthermore highlighted. Of principal concern is the use of contact angles that meet the requirements to be Young’s contact angles and the mixing of quantities obtained by contact angle measurements with those obtained by IGC, as surface free energies obtained by IGC tend to be larger than those obtained from contact angle measurements. Calculated values from IGC data are presumably larger than those from contact angle data as IGC data are often collected at very low surface coverages.

World-class, fully automated manufacturing processes rely more and more on advanced, environmentally friendly surface treatment technologies. An innovative atmospheric pressure plasma technique allows inline rubber and plastic manufacturing processes to become fully automated with total process control. A thorough pretreatment must produce surfaces with reliable and repeatable characteristics to achieve optimal adhesive bonding, coating and printing results. In addition, pretreatment must be delivered in a cost-effective and safe manner. The new process uses the high effectiveness of plasma for microfine cleaning, high-surface activation and nanocoating. In most cases the plasma application takes the place of environmentally unfriendly and costly solvent cleaning or chemical adhesion promoters and primers.

Atomic-force microscopy was used to study structural chemical transformations on the surface of polyvinyl chloride films subjected to modification with compounds based on acrylic acid derivatives, with preliminary activation of the polymer surface with a corona discharge.