In this work we studied the effect of surface treatment of PET films, which are widely used in food packaging, on the adhesion value of ink layers based on polyvinyl chloride. To give high barrier properties to packaging laminates, the films used in their structure are coated with a nanolayer of aluminum oxide (AlOx). However, these films have a disadvantage associated with the low adhesion of adhesive and ink layers to the AlOx nanolayer. To eliminate this disadvantage, aluminium oxide nanolayer is additionally coated with various polymer coatings. In this work we studied the effect of a polyacrylic coating applied on top of an AlOx layer on improving the adhesion of ink layers. For PET films used in food packaging, optical and surface properties are also important. In this regard, additionally we measured surface free energy, coefficient of friction, and optical properties of the studied PET films. We also highlight the relationship of contact angles of wetting and the work of adhesion for the printing ink with the measured adhesion of ink layers.

Plasma treatment is one of the methods currently used to obtain polymeric materials with surface properties appropriate to the functionality for which they were designed. However, the effects achieved after surface modification are not always long lasting and involve chemical and physical changes in the outermost layer. In this context, the effects of both argon and oxygen plasma on polylactic acid (PLA) films deposited on titanium were studied to determine which physical and chemical processes occur at the surface, and their duration. Regarding physical surface changes, there were scarcely any differences between both plasmas: roughness was very similar after treatments, root mean square height (Sq) being 10 times higher than the control, without plasma. Water contact angle (WCA) showed that the surface became more hydrophilic after application of the plasma, although hydrophilization was longer lasting in the case of argon treatment.

With regard to chemical changes, it was observed that the argon plasma treatment caused greater fragmentation of the polymer chains, and increased crosslinking between them. ToF-SIMS analysis made it possible to propose mechanisms to explain the formation of the fragments observed.

The interaction between inks and substrates is critical during printing. Adhesion of the ink film is determined by the reciprocal interactions of polar and nonpolar (dispersive) components between polymer films and inks. The greater the similarity between the polar and dispersive components of inks, coating and substrates, the better the wetting and adhesion on the surface of printing substrate. Various liquid materials in printing such as inks, varnishes, lacquers, and adhesives contain high ratios of water. The highly polar nature of water makes the interaction of these materials unsuitable with predominantly disperse polymer surfaces. Some films with polyolefin structure, especially polypropylene, and polyethylene, are nonpolar and cannot form strong bonds with ink, varnish, or lacquer coatings due to their chemical structure. Increasing surface energy components overcomes the poor wetting and adhesion on polymer surfaces. In this review, the topics of water contact angle measurement and determination of surface energy, surface tension, and using sessile drop method for the wettability and ink adhesion of polymer films are surveyed. Information on structural and chemical processes was given that assists in obtaining wettable film surfaces. Recommendations were made for good adhesion and printability based on surface treatment methods and ink modification.

In the study reported in this paper, a series of reproducible conditions were employed to uniformly functionalize nylon 6 surfaces using a commercially available, low-frequency (40 kHz), low-pressure plasma system, utilizing oxygen plasma as a reactive gas. Initially, the plasma-treated samples were investigated using static contact angle measurements, showing a progressive increase in wettability with increasing plasma activation time between 10 and 40 s. Such an increase in wettability (and therefore increase in adhesive capabilities of the surfaces) was attributed to the creation of surface C-OH, C=O, and COOH groups. These surface-chemical modifications were characterized using x-ray photoelectron spectroscopy (XPS) and static secondary ion mass spectrometry (SSIMS). Surface radical densities were also shown to increase following plasma activation, having been quantified using a radical scavenging method based on the molecule 2,2-diphenyl-1-picrylhydrazyl (DPPH). The samples were imaged and analyzed using scanning electron microscopy (SEM) and atomic force microscopy (AFM), to confirm that there had been no detectable alteration to the surface roughness or morphology. Additionally, the “hydrophobic recovery” or “ageing” of the activated polymer samples, post-plasma treatment, was also investigated in terms of wettability and surface-chemistry, with the wettability of the sample surfaces decreasing over time due to a reduction in surface-oxygen concentration.

Polyimide films are currently of great interest for the development of flexible electronics and sensors. In order to ensure a proper integration with other materials and PI itself, some sort of surface modification is required. In this work, microwave oxygen plasma, reactive ion etching oxygen plasma, combination of KOH and HCl solutions, and polyethylenimine solution were used as surface treatments of PI films. Treatments were compared to find the best method to promote the adhesion between two polyimide films. The first selection of the treatment conditions for each method was based on changes in the contact angle with deionized water. Afterward, further qualitative (scratch test) and a quantitative adhesion assessment (peel test) were performed. Both scratch test and peel strength indicated that oxygen plasma treatment using reactive ion etching equipment is the most promising approach for promoting the adhesion between polyimide films.

The paper describes an experimental investigation of the possibility of industrial modification of surface wettability and adhesion of polymers by the action of a plasma of a gliding discharge generated in air at atmospheric pressure in a simulated production process. The test material was polypropylene plates (PP). The modification was performed by a device with a multi-electrode (four pairs) system, which is not common. The quality of pre-processing and usability was evaluated primarily in terms of the industrial requirements, which means a change in wettability and adhesion expressed by the contact angle/surface free energy value in dependence to sample exposure time expressed by the conveyor belt speed. The surface free energy assessment of a treated polymeric surface by contact angle measurement was carried out by analyzing static sessile drops and evaluated by Owens–Wendt–Rabel–Kaelble (OWRK) model. The results determined a set of operating parameters at which the modification process meets the industrial requirements. By evaluating the change in surface free energy in relation to the storage time, the degree of hydrophobic recovery of the treated samples, i.e. the time stability of the plasma-treated surface, was also determined. It has been found that plasma-treated PP surface fully meets industrial demands and can be stored for at least 50 days.